Bryant 604D--A Manuel d'utilisateur

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1
604D----A
LEGACYt 13 SEER
SINGLE--PACKAGED HEAT PUMP SYSTEM
WITH PURONR (R--410A) REFRIGERANT
SINGLE AND THREE PHASE
NOMINAL 2 --5 TONS (SIZES 24--60)
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1 -- 2.......................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--10.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 2.....................................
Provide Clearances 2.................................
Rig and Place Unit 3.................................
Inspection 3......................................
Rigging/Lifting of Unit 7............................
Select and Install Ductwork 7...........................
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units 8..........................
Provide for Condensate Disposal 9......................
Install Electrical Connections 9.........................
High--Voltage Connections 9.........................
Special Procedures for 208--V Operation 10..............
Control Voltage Connections 10.......................
Standard Connections 10............................
Transformer Protection 10...........................
Accessory Electric Heaters Installation 10...............
PRE--START-- UP 18...................................
START--UP 18--22.....................................
Checking Cooling & Heating Control Operation 18........
Check for Refrigerant Leaks 18.........................
Start--Up Adjustments 18.............................
604D---- A Sequence of Operation 19...................
Checking & Adjusting Refrigerant Charge 19............
Indoor Airflow & Airflow Adjustments 19..............
Continuous Fan Operation 20........................
Defrost Control 22...................................
Quiet Shift 22.....................................
Defrost 22.......................................
MAINTENANCE 22--28................................
Air Filter 22........................................
Indoor Blower and Motor 22...........................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 23......
Outdoor Fan 23.....................................
Electrical Controls and Wiring 26.......................
Refrigerant Circuit 26.................................
Indoor Airflow 27...................................
Metering Devices-- TXV & Piston 27....................
Pressure Switches 27.................................
Loss of Charge Switch 27.............................
High Pressure Switch 27..............................
Copeland Scroll compressor (Puron Refrigerant) 27.........
Refrigerant System 27................................
A09034
Fig. 1 -- Unit 604D----A
Refrigerant 27....................................
Compressor Oil 27.................................
Servicing Systems on Roofs with Synthetic Materials 27....
Liquid Line Filter Drier 28...........................
PuronR (R-- 410A) Refrigerant Charging 28.............
System Information 28................................
Loss of Charge Switch 28............................
Check Defrost Thermostat 28.........................
TROUBLESHOOTING 28..............................
START--UP CHECKLIST 28............................
VERTICAL ECONOMIZER 32 --50.......................
General 32.........................................
Accessories 32......................................
Installation 32......................................
Small Chassis 32--33...............................
Large Chassis 36--38...............................
CONFIGURATION 39 --48..............................
OPERATION 49......................................
TROUBLESHOOTING 50..............................
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the
current editions of the National Electrical Code (NEC) NFPA 70.
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Résumé du contenu

Page 1 - Installation Instructions

1604D----ALEGACYt 13 SEERSINGLE--PACKAGED HEAT PUMP SYSTEMWITH PURONR (R--410A) REFRIGERANTSINGLE AND THREE PHASENOMINAL 2 --5 TONS (SIZES 24--60)Inst

Page 2 - RECEIVING AND INSTALLATION

10Special Procedures for 208-- V OperationELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Before install

Page 3 - Step 4 — Rig and Place Unit

11Table 1 – Physical Data -- Unit 604D---- AUNIT SIZE 604D --- --- A24 604D--- --- A30 604D --- --- A36 604D--- --- A42 604D--- --- A48 604D --- --- A

Page 4

12A10197Fig. 11 -- Connection Wiring Schematics 208/230 --1-- 60604D-- --A

Page 5

13A10197Fig. 11 Cont. -- Ladder Wiring Schematics 208/230 --1-- 60604D-- --A

Page 6

14A10194Fig. 12 -- Connection Wiring Schematics -- 208/230-- 3--60604D-- --A

Page 7 - CAUTION - NOTICE TO RIGGERS

15A10194Fig. 12 Cont. -- Ladder Wiring Schematics -- 208/230--3-- 60604D-- --A

Page 8 - (Ve rtical) Discharge

16A10195Fig. 13 -- Connection Wiring Diagram 460 -- 3--60604D-- --A

Page 9 - High--Voltage Connecti ons

17A10195Fig. 13 Cont. -- Ladder Wiring Diagram 460-- 3-- 60604D-- --A

Page 10 - 2-in. (51 mm) min

18PRE-- START--UPFIRE,EXPLOSION, ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injury,death or property damage.1. Fol

Page 11 - 604D-- --A

19604D----A Sequence of Operationa. CONTINUOUS FAN(1.) Thermostat closes circuit R to G energizing theblower motor for continuous fan.b. COOLING MODE(

Page 12

2In Canada refer to the current editions of the Canadian electricalCode CSA C22.1.Recognize safety information. This is the safety -- alert symbol.Whe

Page 13

20Two Cooling Fan Speeds Set-up (Dehumidificationfeatureused)IMPORTANT: Dehumidification control must open controlcircuit on humidity rise above set p

Page 14

21COMPRESSORACCUMULATOROUTDOOR COILINDOOR COILLCSLEGENDHPS – High Pressure SwitchLCS – Loss of Charge SwitchAccurater ® Metering De viceArrow indic

Page 15

22Step 3 — Defrost ControlQuiet ShiftQuiet Shift is a field--selectable defrost mode, which will eliminateoccasional noise that could be heard at the

Page 16

23ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injuryor death.Disconnect and install lockout tag on electrical power

Page 17

24Table 4 – Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 604D---- A24--60 Series AUNITMOTORSPEEDWIRECOLOREXTERNAL STA TIC PRESS

Page 18 - START--UP

25A09070Fig. 17 -- Cooling Charging Table --Subcooling604D-- --A

Page 19

26OF2OF1ONQUIETSHIFT1203060603090INTERVAL TIMEROFFP3DFTO R W2 Y CT2 C C ODFTT1 YP1J1SPEEDUPSpeedupPinsDefrost intervalDIP switchesQuietShif

Page 20 - Black = High Speed

27COMPRESSORACCESS PANELBLOWERACCESS PANELCONTROLACCESSPANELA09207Fig. 20 -- Unit Access PanelsStep 6 — Indoor AirflowThe heating and/or cooling airfl

Page 21

28repairing refrigerant leaks, replacing refrigerant components suchas filter drier, pressure switch, metering device, coil, accumulator,or reversing

Page 22 - MAINTENANCE

29PURONR (R--410A) QUICK REFERENCE GUIDES Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment a

Page 23 - Step 3 — Outdoor Fan

3under a partial overhang (such as a normal house overhang) is 48in. (1219 mm) above the unit top. The maximum horizontalextension of a partial overha

Page 24

30Table 9 – Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and condenser fan w ill not start.Power failure Call power companyFuse blown or circui

Page 25

31START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Page 26 - Step 5 — Refrigerant Circuit

32VERTICAL ECONOMIZER(FACTORY INSTALLED OPTION)GENERALEconomizers are recommended for only commercial packagedproducts that have X13 motors. The Econo

Page 27 - Compressor Oil

33OAT SensorHood TopPanelA09689Fig. 22 -- Economizer Hood Top Panel RemovalOAT SensorA09690Fig. 23 -- Oat Sensor Installed6. Replace horizontal return

Page 28 - Step 13 — System Information

34HoodDividerHorizontalReturnDuct CoverPanelHood Divider(Removed)A09691Fig. 24 -- Horizontal Return Duct Cover Panel RemovalFilter Angle BracketRight

Page 29

35Right HoodSide PanelHood Top PanelLeft HoodSide PanelHood DividerA09693Fig. 26 -- Economizer Hood AssemblyA09694Fig. 27 -- Economizer Hood Installat

Page 30

36Large ChassisTo install the Vertical Economizer on the large chassis perform thefollowing procedure:1. Turn off unit power supply and install lockou

Page 31 - START--UP CHECKLIST

37A09698Fig. 31 -- OAT Bracket InstallationFilter Angle BracketRight HoodSide PanelFilter AngleBracketLeft HoodSide PanelRight Hood SideLeft Hood Sid

Page 32 - Small Chassis

38Right HoodSide PanelHood Top PanelLeft HoodSide PanelHoodDividerA09700Fig. 33 -- Hood AssemblyA09701Fig. 34 -- Economizer Hood Installation11. Open

Page 33

39FilterClipsAluminumFilterA09704Fig. 35 -- Filter Installation (See through view)Bottomfilter rackScrew(Note 4 and 5)RIGHT SIDEEvaporatorCoilTop filt

Page 34

4A09471Fig. 2 -- 604D---- A24--36 Unit Dimensions604D-- --A

Page 35

40LOW TEMPERATURE COMPRESSOR LOCKOUTSWITCH—The Economizer is equipped with a low ambienttemperature lockout switch located in the outdoor airstream wh

Page 36 - Large Chassis

4185(29)90(32)95(25)100(38)105(41)110(43)80(27)75(24)70(21)65(18)60(16)55(13)50(10)45(7)40(4)35(2)ABBCCDD35(2)40(4)45(7)50(10)55(13)60(16)65(18)70(21)

Page 37 - Left Hood Side

42When demand ventilation control is not being used, the minimumposition potentiometer should be used to set the occupied ventilationposition. The max

Page 38

43A10059Fig. 44 -- Economizer Wiring Diagram604D-- --A

Page 39 - CONFIGURATION

44FIELDSUPPLYCFSCHEMATIC208/230-3-6011EQUIP_GNDCOMPT1T2T3PRIMARY208/230VTRANSECONDARY24 V24VC230COMOFMCAP1YELBRNC11 2113 23BLKYELBLUCOMPRESSOR PLUGYEL

Page 40

45A10200Fig. 45 Cont. -- Ladder Wiring Diagram 230-- 3604D-- --A

Page 41

46A10199Fig. 46 -- Connection Wiring Diagram 460 -- 3604D-- --A

Page 42

47A10199Fig. 46 Cont. -- Ladder Wiring Diagram 460-- 3604D-- --A

Page 43

48DAMPER MOVEMENT — Damper movement from full open tofull closed (or vice versa) takes 2 1/2 minutes.THERMOSTATS — The Economizer control works with c

Page 44 - CONNECTION WIRING DIAGRAM

49Table16–CO2Sensor Standard SettingsSETTING EQUIPMENT OUTPUTVENTILATIONRA TE(CFM/PERSON)ANALOGOUTPUTCO2CONTROLRANGE(PPM)OPTIONALRELAYSETPOINT(PPM)REL

Page 45

5A09472Fig. 3 -- 604D---- A42--60 Unit Dimensions604D-- --A

Page 46

50TROUBLESHOOTINGSee Table 17 for Economizer logic. An Economizer simulatorprogram is available to help with Economizer training andtroubleshooting.Ec

Page 47

51REQUIRED CLEARANCES TO COMBUSTIBLE MATLNEC. REQUIRED CLEARANCESREQUIRED CLEARANCE FOR OPERATION AND SERVICINGA10226Fig. 47 -- 604D---- A 30--36 3 Ph

Page 48

52REQUIRED CLEARANCES TO COMBUSTIBLE MATLNEC. REQUIRED CLEARANCESREQUIRED CLEARANCE FOR OPERATION AND SERVICINGA10227Fig. 48 -- 604D---- A 42--60 3 Ph

Page 49

6RETURN AIR SMALLBASE UNITSUPPLYAIRLARGEBASE UNITUNIT PLACEMENT ON COMMON CURBLARGE CURBSMALL OR LARGE BASE UNITSMALL/COMMON CURBROOF CURB DETAILWood

Page 50

7ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

Page 51 - NEC. REQUIRED CLEARANCES

8PERSONAL INJURY AND ELECTRICALOPERATION HAZARDFailure to follow this warning could result in personalinjury or death.For vertical supply and return u

Page 52 - Catalog No. II604D---07

9Step 6 — Provide for Condensate DisposalNOTE: Ensure that condensate-- water disposal methods complywith local codes, restrictions, and practices.The

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