Bryant 524J Manuel d'utilisateur

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524J
PACKAGED AIR--HANDLING UNITS, 60 Hz
WITH PURON
R
(R--410A) REFRIGERANT
SIZES 25, 28, 30
Installation, Start--Up
and Service Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 1...................
PRE--INSTALLATION 2.........................
Moving and Storage 2..........................
Rigging 2....................................
INSTALLATION 2–18..........................
General 2....................................
Uncrating 2..................................
Accessories 2.................................
Unit Positioning 9.............................
Unit Isolation 11..............................
Refrigerant Piping Access 11....................
Refrigerant Piping 11..........................
Condensate Drain 14...........................
Fan Motors and Drives 15.......................
Power Supply and Wiring 15....................
Connecting Ductwork 17.......................
Return--Air Filters 17..........................
START--UP 19.................................
SERVICE 19–32...............................
Panels 19....................................
Fan Motor Lubrication 20.......................
Fan Shaft Bearings 20..........................
Centering Fan Wheel 20........................
Fan Shaft Position Adjustment 20................
Individual Fan Wheel Adjustment 21..............
Fan Belts 21.................................
Fan Rotation 21...............................
Fan Pulley Alignment 21.......................
Pulley and Drive Adjustment 21..................
Condensate Drains 21..........................
Return--Air Filters 21..........................
Coil Removal 22..............................
Cleaning Cooling Coil 22.......................
Cleaning Insulation 22.........................
Replacing Filters 22...........................
START--UP CHECKLIST 35--36..................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal
injury or property damage. Consult a qualified installer,
service agency, or your distributor or branch for
information or assistance. The qualified installer or
agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual
instructions package
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions attached to
the unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA70,
National Electrical Code (NEC); in Canada, CSA C22.1)
for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol
. When you see this symbol on the
unit and in instructions or manuals, be alert to the
potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or
death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify
unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
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Résumé du contenu

Page 1 - Installation, Start--Up

524JPACKAGED AIR--HANDLING UNITS, 60 HzWITH PURONR(R--410A) REFRIGERANTSIZES 25, 28, 30Installation, Start--Upand Service InstructionsTABLE OF CONTENT

Page 2

10Typical positioning and alternate return air locations areshown in Fig. 6. Alternate return air locations can be usedby moving the unit panel from t

Page 3 - DX — Direct Expansion

11Unit Isolation -- Where extremely quiet operation isessential, install isolators between floor and base of unit,or between ceiling and top section o

Page 4

12LEGEND:TXV – Thermostatic Expansion ValveNOTE: Component location arrangemetshown for field installation ofsight glasses, solenoid valves, filter dr

Page 5

13Table 2 – Factory--Installed Nozzle and Distributor DataUNITCOIL TYPESTDTXVQty ...Part No.DISTRIBUTORQty ...Part No.FEEDER TUBESPER DISTRIBUTOR]Qty

Page 6

14Table 3 — Fitting Requirement (cont)UNIT ACCESS HOLE NO.]CONNECTION TYPE CIRCUIT FITTINGS REQUIRED†(in.)524J*30A1 Suction Lower13/8Street Elbow13/8N

Page 7

15Fan Motors and Drives -- Motor and drive packages arefactory installed in all units. The motor and drivepackages consist of the following items:1 —

Page 8

16Table 4 – Electrical Data, Standard MotorsUNIT V --- P H --- H z{VOLTAGELIMITSFAN MOTOR POWER SUPPLYHp (kW) FLAMinimumCircuit AmpsMOCP524J*25A524J*2

Page 9 - REMOVE FOAM BLOCK

17C10695Fig. 17 -- Unit WiringTable 6 – Fan Contactor Coil DataUNIT524J*VOLTAGE(vac)MAXIMUMHOLDING VA25A, 25H, 28A, 30A 24 10Connecting Ductwork -- Re

Page 10

18C10696Fig. 18 -- Typical Fan Discharge Connections for Multiple Fan UnitsC10697Fig. 19 -- Duct Flange Installation524J

Page 11

19START--UPBefore starting unit, check the following and correct asnecessary:S Is unit solidly supported?S Is fan adjusted for speed and pulley alignm

Page 12 - HORIZONTAL INSTA LLATIO N

2ELECTRICAL SHOCK HAZARDFailure to follow this warning could cause in personalinjury or death.Before performing service or maintenance operationson un

Page 13

20Fan Motor Lubrication -- Fan motor supplied with unit ispermanently lubricated and requires no furtherlubrication.Fan Shaft Bearings -- Size 25--30

Page 14

21Individual Fan Wheel Adjustment -- Loosen the 2locking bolts holding fan wheel hub to shaft. See Fig. 22.Position fan wheel in center of the fan hou

Page 15

22Coil Removal -- Remove unit panels and corner posts asrequired. Disconnect coil connections and remove fasteningscrews. Remove coil through end or s

Page 16 - See L egend and Notes below

23Table 8A -- Fan Motor Data, Standard Motor — EnglishUNIT524J*25A524J*25H524J*28A 524J*30A208/230---3---60 and 460---3---60Speed (rpm) 1745 1745 1745

Page 17

24Table 8C -- Fan Motor Data, Standard Motor — SIUNIT524J*25A524J*25H524J*28A 524J*30A208/230---3---60 and 460---3---60Speed (r/s) 29.08 29.08 29.08Sh

Page 18

25Table 9A -- Standard Drive Data, 60 Hz — EnglishUNIT524J*25A524J*25H524J*28A 524J*30AMOTOR DRIVEMotor Pulley Pitch Diameter (in.) 3.7--- 4.7 4.3---5

Page 19 - IMPORTANT! / IMPORTANT

26Table 9C -- High--Static Drive Data, 60 Hz — EnglishUNIT524J*25A524J*25H524J*28A 524J*30AMOTOR DRIVEMotor Pulley Pitch Diameter (in.) 4.3--- 5.3 4.3

Page 20 - Tex a co Multifak 2

27Table 9E -- Medium--Static Drive Data, 60 Hz — SIUNIT524J*25A524J*25H524J*28A 524J*30AMOTOR DRIVEMotor Pulley Pitch Diameter (mm) 109.2--- 134.6 109

Page 21

28Table 10A -- 524J Standard Fan Performance Data —0.0--2.4 in. wg External Static Pressure — EnglishUNITAIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (in. wg)

Page 22 - RETAINER

29Table 10B -- 524J Standard Fan Performance Data —0--600 kPa External Static Pressure — SIUNITAIRFLOW(L/s)EXTERNAL STATIC PRESSURE (kPa)0 50 100 150

Page 23

3Table 1A — 524J***A Physical Data, English — Cooling UnitsUNIT 524J* 25A 28A 30ANOMINAL CAPACITY (Tons) 20 25 30OPERATING WEIGHT (lb)Base Unit with T

Page 24

30Table 10C -- 524J High--Capacity Fan Performance Data —0.0--2.4 in. wg External Static Pressure — EnglishUNITAIRFLOW(Cfm)EXTERNAL STATIC PRESSURE (i

Page 25

31Table 10D -- 524J High--Capacity Fan Performance Data —0--600 kPa External Static Pressure — SIUNITAIRFLOW(L/s)EXTERNAL STATIC PRESSURE (kPa)0 50 10

Page 26

32Legend and Notes for Tables 10A and 10CLEGENDBhp --- Brake Horsepower Input to FanESP --- External Static PressureNOTES:1. Maximum al lowable fa n s

Page 27

33524J

Page 28

342011 Bryant Heating and Cooling Systems. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed i n U.S.A. Edition Date: 01/11Manufacturer reserves

Page 29

35START--UP CHECKLIST(SPLIT SYSTEMS WITH 524J UNITS)I. PRELIMINARY INFORMATIONOUTDOOR: MODEL NO. INDOOR: MODEL NO.SERIAL NO. SERIAL NO.ADDITIONAL ACCE

Page 30

36CHECK VOLTAGE IMBALANCELINE-TO-LINE VOLTS: AB V AC V BC V(AB + AC + BC)/3 = AVERAGE VOLTAGE = VMAXIMUM DEVIATION FROM AVERAGE VOLTAGE = VVOLTAGE IMB

Page 31

4Table 1B —524J***A Physical Data, SI — Cooling UnitsUNIT 524J* 25A 28A 30ANOMINAL CAPACITY (kW) 70 87 105OPERATING WEIGHT (kg)Base Unit with TXV 331

Page 32

5Table 1C — 524J*25H Physical Data, English — Heat Pump UnitsUNIT 524J* 25HNOMINAL CAPACITY (Tons)20OPERATING WEIGHT (lb)Base Unit with TXV 720Plenum

Page 33

6Table 1D — 524J*25H Physical Data, SI — Heat Pump UnitsUNIT 524J* 25HNOMINAL CAPACITY (kW)70OPERATING WEIGHT (kg)Base Unit with TXV 326Plenum 44FANSQ

Page 34 - Catalog No: II524J---07

7UNITUNIT WEIGHTlb (kg)524J*25A 730 (331)524J*25H 720 (326)LEGENDTXV — Thermostatic Expansion ValveNOTES:1. Dimensions in [ ] are in millimeters.2

Page 35

86. 40RUS may require alternate or additional field favricated poping access holesUNIT524J*28A524J*30Alb (kg)1050 (477)1062 (482)LEGENDTXV — Thermos

Page 36 - III. START--UP

91 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 175 2 4 J E 2 5 A 0 0 0 A 2 0 A A A_____________Model TypePackaging524J = Bryant Fan CoilPuronr R---410A Refri

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