Bryant 574D Manuel d'instructions

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574D----A
LEGACYt 13 SEER SINGLE--PACKAGED AIR CONDITIONER AND
GAS FURNACE SYSTEM WITH PURONR (R--410A) REFRIGERANT
SINGLE AND THREE PHASE
2--5 NOMINAL TONS (SIZES 24--60)
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--13.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 2.....................................
Field Fabricate Ductwork 6............................
Provide Clearances 6.................................
Rig and Place Unit 6.................................
Inspection 6......................................
Rigging/Lifting 6..................................
Connect Condensate Drain 9...........................
Install Flue Hood 9...................................
Install Gas Piping 9..................................
Install Duct Connections 10............................
Configuring Units for Downflow (Vertical)
Discharge 10.....................................
Install Electrical Connections 12........................
High--Voltage Connections 12........................
Special Procedures for 208--V Operation 12..............
Control Voltage Connections 12.......................
Standard Connection 12.............................
Heat Anticipator Setting 13..........................
Transformer Protection 13...........................
PRE--START--UP 13...................................
START--UP 14--22.....................................
Check for Refrigerant Leaks 14.........................
Start--Up Heating & Make Adjustments 14................
Check Heating Control 14...........................
Check Gas Input 14................................
Adjust Gas Input 15................................
Check Burner Flame 16.............................
Normal Operation 20...............................
Airflow and Temperature Rise 20......................
Heating Sequence of Operation 20.....................
Limit Switches 20.................................
Rollout Switch 20.................................
Start--Up Cooling & Make Adjustments 20................
Checking Cooling Control Operation 20................
Checking & Adjusting Refrigerant Charge 20............
Indoor Airflow and Airflow Adjustments 21.............
Continuous Fan Operation 21........................
Cooling Sequence of Operation 22.....................
MAINTENANCE 29--30................................
Air Filter 29......................................
A09034
Fig. 1 -- Unit 574D----A
(Low NOx Model Available)
Indoor Blower and Motor 29.........................
Induced Draft (Combustion Air) Blower 30..............
Flue Gas Passageways 30............................
Limit Switch 30...................................
Burner Ignition 30.................................
Main Burners 30...................................
Removal of Gas Train 30............................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 30....
Outdoor Fan 31...................................
Electrical Controls and Wiring 32.....................
Refrigerant Circuit 32...............................
Gas Input 32......................................
Evaporator Airflow 32..............................
Puron Items 32....................................
TROUBLESHOOTING 33..............................
START--UP CHECKLIST 33............................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local
building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code
(NEC) NFPA 70.
In Canada refer to the current editions of the National Standards of
Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane
Installation codes, and Canadian Electrical Code CSA C22.1
Recognize safety information. This is the safety--alert symbol
.
When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury. Understand these
signal words: DANGER, WARNING, and CAUTION. These
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Résumé du contenu

Page 1 - Installation Instructions

1574D----ALEGACYt 13 SEER SINGLE--PACKAGED AIR CONDITIONER ANDGAS FURNACE SYSTEM WITH PURONR (R--410A) REFRIGERANTSINGLE AND THREE PHASE2--5 NOMINAL T

Page 2 - RECEIVING AND INSTALLATION

10Table 2 – Maximum Gas Flow Capacity*NOMINALIRON PIPESIZE (IN.)INTERNALDIAMETER(IN.)LENGTH OF PIPE FT (m)†10(3)20(6)30(9)40(12)50(15)60(18)70(21)80(2

Page 3

11NOTE: On large chassis units remove sheet metal shields onpanels by using a screw driver to shear off retainers and discard.UNIT COMPONENT DAMAGE HA

Page 4

12heating and air conditioning systems. Secure all ducts tobuilding structure.7. Flash, weatherproof, and vibration isolate all openings inbuilding st

Page 5

13connections (See Fig. 11). Secure all cut wires, so that they do notinterfere with operation of unit.POWERSUPPLYFIELD-SUPPLIEDFUSED DISCONNECTHIGH V

Page 6 - Inspection

14FIRE, EXPLOSION HAZARDFailure to follow this warning could result in personalinjury, death or property damage.Do not purge gas supply into the combu

Page 7 - CAUTION - NOTICE TO RIGGERS

15IN THE U.S.A.:The input rating for altitudes above 2,000 ft (610 m) must bereduced by 4% for each 1,000 ft (305 m) above sea level.For installations

Page 8

164. Turn off gas supply to unit. Remove manometer frompressure tap and replace pipe plug on gas valve. (See Fig.12.) Turn on gas to unit and check fo

Page 9

17A09282Fig. 15 -- 208/230--1--60 Wiring Diagram574D-- -- A

Page 10 - 574D-- -- A

18A09264Fig. 16 -- 208/230--3--60 Wiring Diagram574D-- -- A

Page 11 - Supply Duct Panels

19A09265Fig. 17 -- 460--3--60 Wiring Diagram574D-- -- A

Page 12 - Standard Connection

2words are used with the safety--alert symbol. DANGER identifiesthe most serious hazards which will result in severe personal injuryor death. WARNING

Page 13 - PRE--START--UP

20Normal OperationAn LED (light--emitting diode) indicator is provided on theintegrated gas unit controller (IGC) to monitor operation. The IGCis loca

Page 14 - START--UP

21Proceed as follows:1. Remove caps from low-- and high--pressure service fittings.2. Using hoses with valve core depressors, attach low-- andhigh--pr

Page 15 - Adjust Gas Input

22speed when the DH control lead is not energized, or IFB “HIGH”speed when the DH lead is energized (see Fig. 18).COMLOWHIGHGASHEATQ1R1LC8RL3Q3DCR QCR

Page 16 - Check Burner Flame

23Table7–CoolingChargingChartA08490574D-- -- A

Page 17

24Table 8 – Filter Pressure Drop Table (IN. W.C.)FILTER SIZEin. (mm)CFM500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100

Page 18

25Table 9 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge --Unit 574D----A24--60UNITHEATINGRISERANGEoF(oC)MOTORSPEEDWIRECOLOREXTERNAL S

Page 19

26Table 9 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge --Unit 574D----A24--60UNITHEATINGRISERANGEoF(oC)MOTORSPEEDWIRECOLOREXTERNAL S

Page 20

27Table 9 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge --Unit 574D----A24--60UNITHEATINGRISERANGEoF(oC)MOTORSPEEDWIRECOLOREXTERNAL S

Page 21

28Table 9 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge --Unit 574D----A24--60UNITHEATINGRISERANGEoF(oC)MOTORSPEEDWIRECOLOREXTERNAL S

Page 22 - Cooling Sequence of Operation

29Table 10 – 574D----A Wet Coil Pressure Drop (IN. W.C.)UNITSIZESTANDARD CFM (S.C.F.M)600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 190

Page 23

3A09469Fig. 2 -- 574D----A24--36 Unit Dimensions574D-- -- A

Page 24

30ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Disconnect and tag electrical power to the unit before

Page 25

31Integrated Gas UnitController(IGC)Induced DraftMotorRolloutSwitchMounting ScrewBurnerRackInducerBlowerHousingFlueCollector BoxInterface FanBoard (IF

Page 26

32MOTORFAN GRILLEMOTOR SHAFTAA08505MAX DISTANCE BETWEEN TOP OF FAN GRILLE AND BOTTOM OF FAN BLADESIZE“A”IN. MM24 7.3 18530 7.3 18536 7.3 18542 7.6 193

Page 27

33charge so that pressure gauges read 0 psig. Never open systemwithout breaking vacuum with dry nitrogen.High--Pressure SwitchThe high--pressure switc

Page 28

34PURONR (R--410A) QUICK REFERENCE GUIDES Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment a

Page 29 - MAINTENANCE

35Table 12 – Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and condenser fan will not start.Power failure Call power companyFuse blown or circui

Page 30

36Table 13 – Troubleshooting Guide–HeatingSYMPTOM CAUSE REMEDYBurners will not igniteWater in gas line Drain. Install drip leg.No power to furnace Che

Page 31 - Outdoor Fan

37START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Page 32 - MOTOR SHAFT

38Manufacturer reser ves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.E

Page 33 - START--UP CHECKLIST

4A09470Fig. 3 -- 574D----A42--60 Unit Dimensions574D-- -- A

Page 34

5RETURN AIR SMALLBASE UNITSUPPLYAIRLARGEBASE UNITUNIT PLACEMENT ON COMMON CURBLARGE CURBSMALL OR LARGE BASE UNITSMALL/COMMON CURBROOF CURB DETAILWood

Page 35

6OPTIONALRETURNAIROPENINGOPTIONALSUPPLYAIROPENINGEVAP. COIL COND. COIL2˝(50.8mm)A07926Fig. 5 -- Slab Mounting DetailsStep 3 — Field Fabricate Ductwork

Page 36

7ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

Page 37

8Table 1 – Physical Data -- Unit 574D----AUNIT SIZE 24040 24060 30040 30060 36060 36090 42060 42090NOMINAL CAP ACITY (ton) 2 2 2 --- 1 / 2 2 --- 1 / 2

Page 38 - Catalog No. II574D---07

9Step 6 — Connect Condensate DrainNOTE: When installing condensate drain connection be sure tocomply with local codes and restrictions.Model 574D----A

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