Bryant EVOLUTION 577D----A Manuel d'utilisateur

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577D----A
EVOLUTIONR
15 SEER SINGLE--PACKAGED AIR CONDITIONER AND GAS FURNACE
SYSTEM WITH PURONR (R--410A) REFRIGERANT
SINGLE PHASE
2--5 NOMINAL TONS (SIZES 24--60)
Installation Instructions
EQUIPMENT OPERATION HAZARD
Failure to follow this caution may result in improper unit
operation.
OAT sensor must be field installed. See Accessory
Installation for more details.
CAUTION
!
EQUIPMENT OPERATION HAZARD
Failure to follow this caution may result in improper unit
operation.
This Evolutionr unit is designed for use with an Evolution
User Interface.
CAUTION
!
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 2.........................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--13.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 3.....................................
Provide Clearances 3.................................
Rig and Place Unit 3.................................
Inspection 3......................................
Rigging/Lifting of Unit 9............................
Select and Install Ductwork 9...........................
Configuring Units for Downflow (Vertical) Discharge 10...
Provide for Condensate Disposal 10.....................
Install Flue Hood 11..................................
Install Gas Piping 11.................................
Install Electrical Connections 12........................
High--Voltage Connections 12........................
Routing Power Leads Into Unit 12.....................
Connecting Ground Lead to Ground Screw 12...........
Routing Control Power Wires 13.....................
Accessory Installation 13............................
Special Procedures for 208--v Operation 13..............
PRE-- START --UP 16...................................
START--UP 16--29.....................................
Unit Start--Up and Troubleshooting 16...................
Sequence of Operation 23.............................
Check for Refrigerant Leaks 28.........................
Start--Up Adjustments 28..............................
A09032
Fig. 1 -- Unit 577D ----A
Checking Cooling and Heating Control Operation 28......
Checking and Adjusting Refrigerant Charge 28...........
Refrigerant Charge 29..............................
No Charge 29.....................................
Low Charge Cooling 29.............................
To Use Cooling Charging Charts 29....................
Non--Communicating Emergency Cooling/Heating Mode 29..
MAINTENANCE 31--34................................
Air Filter 31........................................
Indoor Fan and Motor 31..............................
Inducer Blower 31...................................
Limit Switch 31.....................................
Burner Ignition 31...................................
Main Burners 31....................................
Inducer Pressure Switch 32............................
Outdoor Coil, Indoor Coil, and Condensate Drain Pan 32.....
Outdoor Fan 32.....................................
Electrical Controls and Wiring 32.......................
Refrigerant Circuit 33.................................
Indoor Airflow 33...................................
Pressure Switches 33.................................
L o s s -- o f -- C h a r g e S w i t c h 3 3............................
High--Pressure Switches 33............................
Copeland Scroll Compressor (Puron
®
Refrigerant) 33........
Refrigerant System 33................................
Refrigerant 33....................................
Compressor Oil 33.................................
Servicing Systems on Roofs with Synthetic Materials 33....
Liquid--Line Filter Drier 34..........................
Puron (R--410A) Refrigerant Charging 34...............
TROUBLESHOOTING 34..............................
FINAL CHECKS 35...................................
CARE AND MAINTENANCE 35........................
START--UP CHECKLIST 39............................
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Résumé du contenu

Page 1 - Installation Instructions

1577D----AEVOLUTIONR15 SEER SINGLE--PACKAGED AIR CONDITIONER AND GAS FURNACESYSTEM WITH PURONR (R--410A) REFRIGERANTSINGLE PHASE2--5 NOMINAL TONS (SIZ

Page 2 - INTRODUCTION

102. Avoid abrupt duct size increases and reductions. Abruptchange in duct size adversely affects air performance.IMPORTANT: Use flexible connectors b

Page 3 - Rig and Place Unit

11the outlet of the trap is at least 1 in. (25 mm) lower than thedrain--pan condensate connection to prevent the pan fromoverflowing. Prime the trap w

Page 4 - LARGE CURB

12OUTTEENIPPLECAPINC99020Fig. 10 -- Sediment TrapFIRE OR EXPLOSION HAZARDFailure to follow this warning could result in fire, explosion,personal injur

Page 5

13Table 2 – Maximum Gas Flow Capacity*NOMINALIRON PIPESIZE (IN.)INTERNALDIAMETER(IN.)LENGTH OF PIPE ft (m)†10(3.0)20(6.1)30(9.1)40(12.1)50(15.2)60(18.

Page 6

14A09075Fig. 11 -- Ty pical InstallationGROUND SCREW(IN SPLICE BOX)YELBLKGROUNDLEADSINGLE-PHASECONNECTIONSTO DISCONNECTPER NECLEGENDNEC – National El

Page 7 - Continued next page

15FURNACE BOARDHP/ACBOARDA09108Fig. 13 -- Control PlateA06357Fig. 14 -- Control Voltage Wiring Connections577D-- --A

Page 8

16PRE--START--UPFIRE, EXPLOSION, ELECTRICAL SHOCK ANDENVIRONMENTAL HAZARDFailure to follow this warning could result in personalinjury or death and/or

Page 9 - CAUTION - NOTICE TO RIGGERS

17emergency heating or cooling operation using a commonthermostat and the terminal strip connections on the two controlboards (See Non --Communicating

Page 10 - 577D-- --A

18A10217CFig. 16 -- Connection Wiring Schematic--577D----A Single Phase Gas Inputs 040, 060, 090 kBtu/hr577D-- --A

Page 11 - 2-in. (51 mm) min

19A10217LFig. 16 Cont. -- Ladder Wiring Schematic--577D ----A Single Phase Gas Inputs 040, 060, 090 kBtu/hr577D-- --A

Page 12

2SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service maintenance,or use can cause explosion, fire, electrical shock, or otherc

Page 13

20A10219CFig. 17 -- Connection Wiring Schematic--577D----A Single Phase Gas Inputs 115, 130 kBtu/hr577D-- --A

Page 14

21A10219LFig. 17 Cont. -- Ladder Wiring Schematic--577D----A Single Phase Gas Inputs 115, 130 kBtu/hr577D-- --A

Page 15 - FURNACE BOARD

22LLSLiquid Line SolenoidUTILITY RELAY *UTILITY SIGNALOPEN RELAY* SUPPLIED BY UTILITY PROVIDERA05247Fig. 18 -- 2--Stage HP/AC Control BoardSTAT US CO

Page 16 - START--UP

23open or shorted at any time after initial validation, Status Code 53will be displayed at amber STATUS LED.Check for faults in wiring connecting sens

Page 17

24Ta ble 3 – Air Delivery and Temperature Rise at Rated Heating InputUnitRated Heating Input (Btu/hr) H eating Rise RangeoF(oC) Heating Rise Either St

Page 18

25EVOLUTION CONTROLLED LOW AMBIENT COOLINGNOTE: When this unit is operating below 55_F(13°C) outdoortemperature, provisions must be made for low ambie

Page 19

26CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personalinjury and/or death.If the manifold pressure and/or gas rate

Page 20

27a. 129 sec. to complete one revolutionb. 3600/129 = 27.9c. 27.9x2=55.8ft3of gas flow/hr.d. 55.8 x 1050 = 58,590 Btuh input.In this example, the nomi

Page 21

28MANIFOLDBURNERBURNER FLAMEC99021Fig. 21 -- Monoport BurnerLIMIT SWITCHESNormally closed limit switch (LS) completes the control circuit.Should the l

Page 22

29Ta ble 6 – Heating InputsHEATING INPUT (BTU/HR)*NUMBEROFGAS SUPPLY PRESSURE (IN. W.C.) MANIFOLD PRESSURE (IN. W.C.)NUMBER OFORIFICESNatural NaturalH

Page 23 - Sequence of Operation

3ABCMAXIMUM ALLOWABLEDIFFERENCE in. (mm)A-C1/41/41/4(6.35)(6.35)(6.35)A-BB-CA07925Fig. 2 -- Unit Leveling TolerancesInstallation on older “G” series r

Page 24

30A06360Fig. 22 -- Non--Communicating Emergency Cooling/Heating Wiring ConnectionsA09109Fig. 23 -- Cooling Charging Table-- Subcooling577D-- --A

Page 25

31MAINTENANCETo ensure continuing high performance, and to minimize thepossibility of premature equipment failure, periodic maintenancemust be perform

Page 26 - REGULATOR COVER SCREW

328. Partially slide the burner rack out of the unit (see Fig. 25and 26). Remove ignitor and sensor wires at the burner as-sembly. Remove wires to rol

Page 27 - Manifold

33After inspecting the electrical controls and wiring, replace all thepanels. Start the unit, and observe at least one complete coolingcycle to ensure

Page 28 - BURNER FLAME

34Exposure, even if immediately cleaned up, may causeembrittlement (leading to cracking) to occur in one year or more.When performing any service that

Page 29

35exists, the thermal protector is open. The control de--energizes thecompressor contactor for 15 minutes, but continues to operate theoutdoor fan. Th

Page 30

36CARE AND MAINTENANCEFor continuing high performance and to minimize possibleequipment failure, periodic maintenance must be performed on thisequipme

Page 31 - MAINTENANCE

37AIR CONDITIONER WITH PURONREFRIGERATION SECTION QUICK--REFERENCE GUIDEPuron refrigerant operates at 50--70 percent higher pressures than R--22. Be s

Page 32 - Outdoor Fan

38Table 9 – Troubleshooting Chart -- CoolingSYMPTOM CAUSE REMEDYCompressor and outdoor fanwill not startPower failure Call power companyFuse blown or

Page 33 - Refrigerant System

39Table 10 – Troubleshooting Chart -- Gas Furnace OperationSYMPTOM CAUSE REMEDYBurners will not igniteWater in gas line Drain. Install drip leg.No pow

Page 34 - TROUBLESHOOTING

4RETURN AIR SMALLBASE UNITSUPPLYAIRLARGEBASE UNITUNIT PLACEMENT ON COMMON CURBLARGE CURBSMALL OR LARGE BASE UNITSMALL/COMMON CURBROOF CURB DETAILWood

Page 35 - FINAL CHECKS

40START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Page 36 - CARE AND MAINTENANCE

5A09556Fig. 5 -- 577D----A24--30 Unit Dimensions577D-- --A

Page 37 - AIR CONDITIONER WITH PURON

6A09557Fig. 6 -- 577D----A36--60 Unit Dimensions577D-- --A

Page 38

7Table 1 – Physical Data -- Unit 577D----AUNIT SIZE 24040 24060 30040 30060 36060 36090 42060 42090NOMINAL COOLING CAPACITY (ton) 2 2 2 --- 1 / 2 2 --

Page 39

8Table 1—Physical Data (Con’t) -- Unit 577D----AUNIT SIZE 48090 48115 48130 60090 60115 60130NOMINAL COOLING CAPACITY (ton) 4 4 4 5 5 5NOMINAL HEATING

Page 40 - Catalog No. II577D---06

9ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

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