Bryant Bruant 4 Way Gas 355AAV Manuel d'utilisateur

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1
355AAV
4--WAY MULTIPOISE
VARIABLE--CAPACITY CONDENSING GAS FURNACE
FOR SIZES 040--120, SERIES C
Installation Instructions
Visit www.bryant.com
NOTE: Read the entire instruction manual before starting
the installation. Please retain these instructions with the furnace
after installation for future reference.
NOTE: This furnace can be installed as a
(2-pipe) direct vent
or (1-pipe) non-direct vent
condensing gas furnace.
Special Venting Requirements for Installations in Canada
Installation in Canada must conform to the requirements o f CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent fittings
and accessory concentric vent termination kits and accessory
external drain trap have been certified to ULC S636 for use with
those IPEX PVC vent components which have been certified to
this standard. In Canada, the primer and cement must be of the
same manufacturer as the vent system -- IPEX System 636,
PVC/CPVC Primer, Purple Violet for Flue Gas Venting and IPEX
System 636
(1)
t, PVC Cement for Flue Gas Venting, rated Class
IIA, 65 deg C. must be used with this venting system -- do not mix
primers and cements from one manufacturer with a vent system
from a different manufacturer. Follow the manufacturer’s
instructions in the use of primer and cement and never use primer
or cement beyond its expiration date.
The safe operation, as defined b y ULC S636, of the vent system is
based on following these installation instructions, the vent system
manufacturer’s installation instructions, and proper use of primer
and cement. All fire stop and roof flashing used with this system
must be UL listed material. Acceptability under Canadian standard
CSA B149 is dependent upon full compliance with all installation
instructions. Under this standard, it is recommended that the vent
system be checked once a year by qualified service personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
ama
REGISTERED
ISO 9001:2000
CERTIFIED
Consignes spéciales pour l’installation de ventillation au Canada
L’installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de ventillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation des gaz, ses accessoires, le terminal
concentrique mural ainsi que l’ensemble du drain de condensat
extérieur ont été certifiés ULCS 636 pour l’application des
composantes IPEX PVC qui sont certifiées à ce standard. Au
Canada l’apprêt et le ciment doivent être du même manufacturier
que le systême de ventillation -- IPEX Système 636, Apprêt
PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz et
IPEX Système 636
(1)
t, ciment pour PVC pour conduit en
évacuation des gaz, évalué CLASSE IIA, 65 deg. C. doit ëtre
utilisé avec ce systèeme d’évacuation -- ne pas mélanger l’apprêt et
le ciment d’un manufacturier avec le systême de ventillation d’un
autre manufacturier. Bien suivre les indications du manufacturier
lors de l’utilisation de l’apprêt et du ciment et ne pas utiliser
ceux--ci si la date d’expiration est atteinte.
L’opération curitaire, tel que finit par ULC S636, du système
de ventilation est basé sur les instructions d’installation suivantes,
ainsi que l’usage approprié de l’apprêt et ciment. Tout arrët feu et
solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L’acceptation du standard Canadien CSA B419 est
directement relié à l’installation conforme aux instructions ci-- haut
mentionnées. Le standard Canadien recommande l’ inspection par
un personel qualifié et ce, une fois par année.
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs en
bâtiments, département des incendies, etc) devraient être consultées
avant l’installation afin de déterminer si un permis est requis.
(1) System 636 is a trademark of IPEX Inc.
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Résumé du contenu

Page 1 - Installation Instructions

1355AAV4--WAY MULTIPOISEVARIABLE--CAPACITY CONDENSING GAS FURNACEFOR SIZES 040--120, SERIES CInstallation InstructionsVisit www.bryant.comNOTE: Read t

Page 2 - IMPORTANT

10PLUGCOLLECTOR BOXTUBE (GREEN)COLLECTOR BOXTUBE (PINK)COLLECTOR BOXDRAIN TUBE (BLUE& WHITE STRIPED) COLLECTOR BOX EXTENSION TUBE CONDENSATE TRAPI

Page 3 - SAFETY CONSIDERATIONS

11CONDENSATETRAPAUXILIARY "J" BOXPLUGCAPINDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXDRAIN TUBE (BLUE)COLLECTOR BOX TUBE (PINK)RELOCATE TU

Page 4

12COMBUSTION - AIRINTAKEVENTMANUALSHUTOFFGAS VALVESEDIMENTTRAPCONDENSATETRAPDRAINACCESS OPENINGFOR TRAP30″ (762 mm)MINWORK AREAA 12-IN. (305 mm) MIN H

Page 5 - 335122-201 REV. B LIT TOP

13VENT MANUAL SHUTOFF GAS VALVE SEDIMENT TRAP CONDENSATE TRAP DRAIN ACCESS OPENING FOR TRAP 30-IN. (762mm) MIN WORK AREA A 12-IN. (305mm) MIN HORIZON

Page 6 - 80 / 27 C

14PLUGCOLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED)INDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXEXTENSION TUBECOLLECTOR BOX TUBE (GREEN)CAPCOLLE

Page 7 - Step 2 — Upflow Applications

151. Collector Box Drain Tubea. Remove factory--installed plug from LOWER collectorbox drain tube (blue and white striped label).b. Install removed cl

Page 8 - Orientation)

16FIRE, INJURY OR DEATH HAZARDFailure to follow this warning could result in fire, propertydamage, personal injury, or death.Do NOT install furnace on

Page 9 - 2 -IN. CPVC STREET

17UNIT DAMAGE HAZARDFailure to follow this caution may result in minor property orunit damage.The furnace can operate in the high--heat mode when cert

Page 10 - Condensate Trap Tubing

18pressure in the equipment room or space. A positive seal must bemade between the furnace cabinet and the return--air duct toprevent pulling air from

Page 11 - Pressure Switch Tubing

19Table 1 – Minimum Free Area Required for Each Combustion Air Opening or Duct to OutdoorsFURNACEINPUT(BTUH)TWO HORIZONTAL DUCTS(1 SQ. IN./2,000 BTUH)

Page 12 - Applications

2Required Notice for Massachusetts InstallationsIMPORTANTThe Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:5.08

Page 13 - Construct a Working Platform

201 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DU

Page 14 - Discharge) Applications

21Manufacturer’s Coil Assembly or when Manufacturer’s Coil Box isused.1. Determine application being installed from Table 3.2. Construct hole in floor

Page 15 - Step 1 — General

22PLENUMOPENINGCABDFLOOROPENINGA96283Fig. 22 -- Floor and Plenum Opening Dimensions(OR OTHER MANUFACTURER’SCOIL CASING WHEN USED)FURNACECOMBUSTIBLEFLO

Page 16

23Table 3 – Opening Dimensions --- In. (mm)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGA B C D17-1/2(445)Upflow Applications16(406)24-1/8

Page 17 - MINIMUM TO BURNERS

24RETURN AIR CONNECTIONSFIRE HAZARDFailure to follow this warning could result in fire, personalinjury or death.Never connect return--air ducts to the

Page 18

25FILTERRETAINERWASHABLEFILTERA93045Fig. 27 -- Filter Installed for Side InletWASHABLEFILTERFILTERSUPPORTFILTERRETAINER171⁄2-IN. (444mm) WIDECASINGS O

Page 19

26Table 5 – Maximum Capacity of Pipe*NOMINALIRONPIPE SIZEIN. (MM)INTERNALDIA.IN. (MM)LENGTH OF PIPE --- FT. (M)10(3.0)20(6.0)30(9.1)40(12.1)50(15.2)1/

Page 20 - INSTALLATION

27 COMBUSTION-AIR PIPE GROMMETGAS LINE GROMMETGAS LINE COMBUSTION-AIR PIPEVENT PIPEVENT PIPE GROMMETUNUSED 1-3/4 -IN. (44 mm)DIAMETER GASCONN. HOLEGAS

Page 21 - SUPPLY AIR CONNECTIONS

28Table 6 – Electrical DataUNIT SIZEV O LT S ---H E R T Z ---PHASEOPERATING VOLTAGERANGEMAXIMUMUNITAMPSMINIMUMWIRE SIZEMAXIMUMWIRE LENGTHFT. (M)}MAXIM

Page 22

29FAC TORYINSTALLEDLOCATIONUNUSED 7/8-IN. (22 mm) DIAMETER POWER ENTRY HOLESPOWER ENTRY HOLEFILLER PLUG (FACTORY-SUPPLIED LOOSE PARTS BAG)A05113Fig. 3

Page 23

3TABLE OF CONTENTS PAGE...IMPORTANT 2...SAFETY CONSIDERATIONS 3...CODES A

Page 24 - 17---1/2

30FACTORYINSTALLEDLOCATIONALTERNATEFIELDLOCATIONPOWER ENTRY HOLEFILLER PLUG (FACTORY-SUPPLIED LOOSE PARTS BAG)UNUSED 7/8-IN. (22 mm) DIAMETERPOWER ENT

Page 25 - Step 7 — Gas Piping

31Table 7 – Approved Combustion--Air and Vent Pipe, Fitting and Cement MaterialsASTM SPECIFICATION(MARKED ONMATERIAL)MATERIAL PIPE FITTINGSSOLVENT CEM

Page 26 - FRONT FILLER

3212 inches (30 cm) for applieances >10,000 Btuh(3 kW)and < 100,000 Btuh(30kW), 36 inches (91cm) for appliances > 100,000 Btuh(30kW) VVA08600

Page 27 - VENT PIPE

33A08601Table 9 – Other than Dir ect Vent Termination Clearance355A

Page 28 - J-- Box Relocation

34A07902Fig. 36 -- Wiring Diagram355A

Page 29 - 24--V Wiring

3524-V THERMOSTAT TERMINALS PL2 – HOT SURFACE IGNITER & INDUCER MOTOR CONNECTOR 115-VAC (L2) NEUTRAL CONNECTIONS 115-VAC (L1) LINE VOLTAGE CONNE

Page 30 - MATERIALS

36Table 10 – Maximum Allowable Exposed Vent Pipe Length (Ft / M) with Insulation inWinter Design Temperature Ambient*UNIT SIZEWINTER DESIGNTEMPERATURE

Page 31 - COMBUSTION AIR PIPE

37Table11–MaximumAllowablePipeLength(Ft./M)VARIABLE SPEED VENT SIZING TABLEALTITUDEFT. (M)UNIT SIZE(BTUH )Terminatio nTy p eD i r e c t & N o n --

Page 32

38Table11 —MaximumAllowablePipeLength(Ft./M) (Continued)Variable Speed Vent Sizing TableALTITUDEFT. (M)UNIT SIZE(BTUH )Terminatio nTy p eD i r e c t &

Page 33

39FURNACEPIPE DIAMETERTRANSITION INVERTICAL SECTIONNOT INHORIZONTALSECTIONA93034Fig. 40 -- Combustion --Air and Vent Pipe Diameter TransitionLocation

Page 34 - Fig. 36 -- Wiring Diagram

4NO TES: 1. Minimum retur n-air openings at fur nace , based on metal duct. If fle x duct is used, see fle x duct manuf acturerí s recommendations f

Page 35

4011. Horizontal portions of the venting system shall besupportive to prevent sagging support. Support combustionair piping (if applicable) and vent p

Page 36

41HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALLVERTICAL TO SIDEWALLVERTICAL TO ROOFVENT PIPECOMBUSTION-AIR PIPE COMBUSTION-AIR PIPEVENT PIPECOMBUSTION-AIR

Page 37

42At least 36 in.18 in. maximumVertical separationbetween combustionair and vent8 3/4 in. (222mm)for 3 in. (76mm)kit6 3/4 in. (172mm)for 2 in. (51mm)

Page 38

43Table 12 – Vent Termination Kit for Direct Vent / 2--Pipe SystemDIRECT VENT (2 PIPE) TERMINATION KIT TERMINATION SYSTEMDIAMETER OF COMBUSTION AIR AN

Page 39 - Attachment of Vent Pipe

44AIR CONDITIONINGTONS (12,000 BTU/HR)AIRFLOW* (CFM)040,060 & 080---14MODEL080---20 & 100 MODEL 120 MODEL1 --- 1 / 2 525 (600) X2 700 (800) X

Page 40 - VENT TERMINATION

45Table 13 – Furnace Setup Switch DescriptionSETUP SWITCHNO.SWITCH NAMENORMALPOSITIONDESCRIPTION OF USES W 1 --- 1 Status Code Recovery OFFTurn ON to

Page 41 - Step 11 — Condensate Drain

46A99118Fig. 49 -- Inducer Housing Drain TubeSINGLE--STAGE THERMOSTAT AND TWO--STAGE HEATING (ADAPTIVE MODE)See Fig. 32 or 58 for thermostat connectio

Page 42 - (per code)

47ignited by the Hot Surface Igniter HSI. Five seconds afterthe GVR closes, a 2--second flame period begins. The HSIigniter will remain energized unti

Page 43 - CONDENSATE DRAIN PROTECTION

48operation, which selects low-- cooling or high--coolingoperation. This selection is based upon the stored history ofthe length of previous cooling p

Page 44 - 040, 060, 3.5T080

49exchangers to heat more quickly, then restarts at the end of theblower-- ON delay period at low--heat or high--heat airflowrespectively.The blower m

Page 45 - Step 4 — Purge Gas Lines

5335122-201 REV. B LIT TOPA08435Fig. 3 -- Clearances to CombustiblesWhen a furnace is installed so that supply ducts carry air circulatedby the furna

Page 46 - STAGE HEATING (ADAPTIVE MODE)

50A00275Fig. 51 -- Two-- Stage Furnace with Single-- SpeedAir ConditionerA00276Fig. 52 -- Two-- Stage Furnace with Two-- SpeedAir ConditionerA00277Fig

Page 47 - COOLING MODE

51A00279Fig. 55 -- Dual Fuel Thermostat with Two-- Stage Furnace a ndSingle--Speed Heat PumpA00280Fig. 56 -- Dual Fuel Thermostat with Two-- Stage Fur

Page 48 - CONTINUOUS BLOWER MODE

52Notes for Fig. 51--58:1. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructio

Page 49

53Table 14 – Orifice Size* and Manifold Pressures for Gas Input Rate(Tabulated Data Based on 20,000 Btuh High-- Heat/13,000 Btuh Low --Heat Per Burner

Page 50

54Table 14 — Orifice Size* and Manifold Pressures for Gas Input Rate(Tabulated Data Based on 20,000 Btuh High-- Heat/13,000 Btuh Low --Heat Per Burner

Page 51 - See note 2

552. Adjust manifold pressure to obtain input rate.a. Remove burner enclosure front.NOTE: Manifold pressure MUST always be measured with theburner box

Page 52 - Notes for Fig. 51--58:

56BURNER FLAMEBURNERMANIFOLDA89020Fig. 61 -- Burner FlameTable 15 – Altitude Derate Multiplier for USA .ALTITUDEFT (M)PERCENT OFDERATEDERATE MULTIPLI

Page 53

57Table 16 – Gas Rate Cu Ft./HrSECONDSFOR 1REVOLUTIONSIZE OF TEST DIALSECONDSFOR 1REVOLUTIONSIZE OF TEST DIAL1cuft.2cuft.5cuft.1cuft.2cuft.5cuft.10 36

Page 54

58SET THERMOSTAT HEAT ANTICIPATORWhen using a non --electronic thermostat, the thermostat heatanticipator must be set to match the amp draw of compone

Page 55 - REGULATOR COVER SCREW

59CHECKLIST — DIRECT VENT (2---PIPE) INSTALLATIONLOAD CALCULATION________________ Heating Load (Btuh) Condensate Drain________________ Cooling Load (B

Page 56 - MANIFOLD

6construction process must be either changed or thoroughlycleaned prior to occupancy.S The furnace, ductwork and filters are cleaned as necessary tore

Page 57 - SET TEMPERATURE RISE

60CHECKLIST — DIRECT VENT (1---PIPE) INSTALLATIONLOAD CALCULATION________________ Heating Load (Btuh) Condensate Drain________________ Cooling Load (B

Page 58 - CHECKLIST

7 18-IN. (457.2 mm) MINIMUM TO BURNERSA93044Fig. 5 -- Installation in a GarageS When lever type gas shutoffs are used they shall be T--handletype.S T

Page 59

8b. Remove and discard casing drain hole plug button fromdesired side.c. Install drain tube coupling grommet (factory --suppliedin loose parts bag) in

Page 60 - Replaces: II355A--- 40---3

9COLLECTOR BOXTUBE (PINK)COLLECTOR BOXTUBE (GREEN)INDUCER HOUSING (MOLDED) DRAIN TUBE (BEHIND COLLECTOR BOX DRAIN TUBE)COLLECTOR BOXDRAIN TUBE (BLUE)F

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