Bryant 140E Manuel d'instructions

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1
Installation Star t--up, Oper at ing, and
Service and Maintenance,
Instructions Series 140/E
315AAV/JAV
Var iable Speed
Induced ---Combustion Deluxe
4---Way Multipoise F urnace
SAFETY CONSIDERAT IONS 2........................
INTRODUCTION 4..................................
CODES AND STANDARDS 4..........................
Safety 4...........................................
General Installation 4................................
Combustion and Ventilation Air 4......................
Duct Systems 4.....................................
Acoustical Lining and Fibrous Glass Duct 4...............
Gas Piping and Gas Pipe Pressure Testing 4...............
Electrical Connections 4..............................
Venting 4.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 4.....................................
LOCATION 5.......................................
AIR FOR COMBUSTION AND VENTILATION 8.........
Outdoor Combustion Air Method 9....................
The Standard Method: 9............................
Combination of Indoor and Outdoor Air 10.............
INSTALLATION 10..................................
Bottom Return Air Inlet 10..........................
Side Return Air Inlet 10.............................
Leveling Legs (If Desired) 11........................
Bottom Return Air Inlet 11..........................
Suspended Furnace Support 11.......................
Platform Furnace Support 11.........................
Roll--Out Protection 12.............................
Bottom Return Air Inlet 12..........................
Side Return Air Inlet 12.............................
General Requirements 13............................
Ductwork Acoustical Treatment 13....................
Supply Air Connections 14..........................
Upflow and Horizontal Furnaces 14...................
Downflow Furnaces 15.............................
Return Air Connections 18..........................
Downflow Furnaces 18.............................
Upflow and Horizontal Furnaces 18...................
START-- UP, ADJUSTMENT, AND SAFETY CHECK 34.....
General 34........................................
Start--Up Procedures 37..............................
Adjustments 37.....................................
Check Safety Controls 45.............................
Checklist 46.......................................
SERVICE AND MAINTENANCE PROCEDURES 46.......
General 46........................................
Care and Maintenance 47.............................
Sequence of Operation 52.............................
Wiring Diagram 56..................................
Troubleshooting 56..................................
ama
REGISTERED
ISO 9001:2000
CERTIFIED
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2006E , with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.
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Résumé du contenu

Page 1 - Instructions Series 140/E

1Installation Star t--up, Oper at ing, andService and Maintenance,Instructions Series 140/E315AAV/JAVVar iable SpeedInduced ---Combustion Deluxe4---Wa

Page 2 - SAFETY CONSIDERATIONS

10The Known Air Infiltration Rate Method shall be used, if theinfiltration rate is known to be:1. Less than 0.40 ACH and2. Equal to or greater than 0.

Page 3

11Leveling Legs (If Desired)In upflow position with side return inlet(s), leveling legs may beused. (See Fig. 10.) Install field--supplied, 5/16 X 1 -

Page 4 - PRECAUTIONS PROCEDURE

12PLENUMOPENINGCABDFLOOROPENINGA96283Fig. 11 -- Floor and Plenum Opening DimensionsRoll--Out ProtectionProvide a minimum 17 --3/4 -- in. X 22-- in. (4

Page 5 - LOCATION

13Table 4 – Opening Dimensions -- In. (mm)FURNACECASINGWIDTHIN. (mm)APPLICATIONPLENUM OPENING FLOOR OPENINGA B C D14–3/16(360)Upflow Applications on C

Page 6

14Supply AirConnectionsFor a furnace not equipped with a cooling coil, the outlet ductshall be provided with a removable access panel. This openingsha

Page 7 - MINIMUM TO BURNERS

15METHOD 2USE (42) #8 x 3/4 (19 mm) SHEETMETAL SCREWS TYPICALFOR EACH STRAPS.THESTRAPS SHOULD BEVERTICAL AGAINST THEFURNACE SIDES AND NOTPULL AWAY FRO

Page 8 - VENTILATION

16A02075Fig. 18 -- Upflow Return Air Configurations and Restrictio nsA02163Fig. 19 -- Downflow Return Air Configurations and RestrictionsA02162Fig. 20

Page 9 - A&BC&DD&EF&G

17Table 5 – Air Delivery -- CFM (W ith Filter)*Unit Size Operating ModeCFMAirflowSettingExternalStaticPressureRange*(in. wc)External Static Pressure (

Page 10 - INSTALLATION

18Return AirConnectionsFIRE HAZARDA failure to follow this warning could cause personal injury,death and/or property damage.Never connect return--air

Page 11 - S Coil Box Part No. KCAKC

19joint union between furnace gas control valve and exteriormanual equipment gas shutoff valve.A 1/8--in. (3 mm) NPT plugged tapping, accessible for t

Page 12

2SAFETY CONSIDERATIONSFIRE, EXPLOSION, ELECTRICAL SHOCK, ANDCARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in dangerousop

Page 13

20115--V WiringVerify that the voltage, frequency, and phase correspond to thatspecified on unit rating plate. Also, check to be sure that serviceprov

Page 14 - HORIZONTAL

21TWOA02099Fig. 24 -- Relocating J-- BoxFIRE OR ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury, death, or proper

Page 15 - (559mm)

22ACCESSORIES1. Electronic Air Cleaner (EAC)Connect an accessory Electronic Air Cleaner (if used) us-ing 1/4--in female quick connect terminals to the

Page 16

23Model PlugSet up Switches SW1, 1 thru 8A/C & Constant Air FlowSwitchesStatus Code LightFuse, 3 Amp24 VAC OutputNeutral Leads and EAC 2 (Neutral)

Page 17

24CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for eachappliance connected to the venting system being placed intooperat

Page 18

25See notes 2, 5, 8, 10, 11 and 12on the page following these figuresA03179Fig. 29 -- Two -- Stage Furnace with Two -- Speed Air Condi-tionerSee notes

Page 19 - 2” (51mm)

267See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17on the page following these figuresA03182Fig. 33 -- Dual-- Fuel Thermostat with Two -- Stage Furnaceand

Page 20

27NOTES FOR FIGURES 28 --351. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instruc

Page 21

28CHIMNEY INSPECTION CHARTFor additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and ANSI/NFPA 211Chimneys, Fireplaces, V

Page 22

29Masonry Chimney RequirementNOTE: These furnaces are CSA design--certified for use inexterior tile--lined masonry chimneys with a factory accessoryCh

Page 23 - VS HSI HI LO

3A08471Fig. 1 -- Clearances to Combustibles315A

Page 24

30Table B—Minimum Allowable Input Rating ofSpace-- Heating Appliance inThousands of Btuh per HourVENT HEIGHTFT. (M)INTERNAL AREA OF CHIMNE YSQ. IN. (S

Page 25

31SEE NOTES: 1,2,4,7,8,9on the page followingthese figuresA03208Fig. 37 -- Upflow Application -- Vent Elbow UpSEE NOTES: 1,2,3,4,7,8,9on the pages fol

Page 26 - See notes 1 and 2 on the page

32SEE NOTES: 1,2,4,5,6,7,8,9,10on the page following these figuresA03207Fig. 41 -- Downflow Application -- Vent Elbow Left then UpSEE NOTES:1,2,3,4,5,

Page 27

33SEE NOTES: 1,2,4,5,7,8,9 on the pagefollowing these figuresA03215Fig. 46 -- Horizontal Left Application -- Vent Elbow UpSEE NOTES: 1,2,4,5,7,8,9 on

Page 28 - CHIMNEY INSPECTION CHART

34Venting Notes for Fig. 37--491. For common vent, vent connector sizing and vent material: United States---- use the NFGC Canada----use the CAN/CSA--

Page 29

35A04127Fig. 50 -- Using Tin Snips to Cut Tie PointsA04128Fig. 51 -- Rounded End of KnockoutA04129Fig. 52 -- Knockout Pulled Loose315A

Page 30

36A04130Fig. 53 -- Hammer and Screwdriver Used for KnockoutA04131Fig. 54 -- Remove Knockout with HammerREGULATOR COVER SCREWPLASTIC ADJUST SCREWLOW ST

Page 31 - SEE NOTES:1,2,3,4,5,7,8,9

37R Y W G10 TURNSTHERMOSTAT SUBBASETERMINALS WITHTHERMOSTAT REMOVED(ANITICIPATOR, CLOCK, ETC.,MUST BE OUT OF CIRCUIT.)HOOK-AROUNDAMMETEREXAMPLE:5.0 AM

Page 32

38Table 8 – Furnace Setup Switch DescriptionSETUP SWITCHNO.SWITCH NAMENORMALPOSITIONDESCRIPTION OF USES W 1 --- 1 Status Code Recovery OFFTurn ON to r

Page 33 - SEE NOTES: 1,2,4,5,7,8,9

39d. Find closest natural gas heat value and specific gravityin Table 12 or 13.e. Follow heat value and specific gravity lines to point ofintersection

Page 34

4INTRODUCTIONThe Series 140/E 4 -- way multipoise Category I fan--assistedfurnace is CSA (formerly A.G.A. and C.G.A.) design--certified. ACategory I f

Page 35

40NOTE: Blower access door must be installed when takingtemperature rise reading. Leaving blower access door off willresult in incorrect temperature m

Page 36 - Fig. 56 -- Orifice Hole

41for Low Speed or High Speed cooling. See Table 5-- AirDelivery -- CFM (With Filter ). Depending on the modelsize, the cooling airflow can be adjuste

Page 37

42A08464Fig. 59 -- Wiring Diagram315A

Page 38 - DESCRIPTION

43Table 1 1 – Gas Rate (CU ft./hr)SECONDS GFOR 1 REVOLUTIONSIZE OF TEST DIALSECONDSFOR 1 REVOLUTIONSIZE OF TEST DIAL1CuFt. 2CuFt. 5CuFt. 1CuFt. 2CuFt.

Page 39

44Table 12 – Orifice Size and Manifold Pressure (In. wc) for Gas Input Rate(Tabulated Data Based on 22,000 Btuh High-- Heat/14,500 Btuh for Low--Heat

Page 40

45Table 12 -- Orifice Size and Manifold Pressure (In. wc) for Gas Input Rate (Con’t.)(Tabulated Data Based on 22,000 Btuh High--Heat/14,500 Btuh for L

Page 41

46safeguard switch did not function properly and correctcondition.f. Remove blockage from furnace vent elbow.g. Switch will auto--reset when it cools.

Page 42 - Fig. 59 -- Wiring Diagram

47See Fig. 64, a brief Troubleshooting Guide.For 2--Stage Variable Speed ECM Controls the stored statuscodes will NOT be erased from the control memor

Page 43

48Table 13 – Orifice Size and Manifold Pressure (In. wc) for Gas Input Rate(Tabulated Data Based on 21,000 Btuh High-- Heat/14,500 Btuh for Low--Heat

Page 44 - (305 M) Above Sea Level)

49Table 13 -- Orifice Size and Manifold Pressure (In. wc) for Gas Input Rate (Con’t.)(Tabulated Data Based on 21,000 Btuh High--Heat/14,500 Btuh for L

Page 45

52-7/16" 1-1/8" 28-7/8" (733mm) 25-1/4" 22-9/16" JUNCTION BOX LOCATION 7/8" DI A ACCESSORY 1/2" DIA THERMOSTAT WIRE

Page 46 - PROCEDURES

50Table 14 – Filter Size Information -- In. (mm)FURNACE CASING WIDTHFILTER SIZEFIL TER TYPESIDERETURNBOTTOMRETURN14---1/2 (368)16 X 25 X 3/4(406 X 635

Page 47

51Loosen set screw on blower wheel and reposition if neces-sary .14. Spin the blower wheel by hand to verify that the wheeldoes not rub on the housing

Page 48 - (305 M) Above Sea level)

52a. Remove metal screw fitting from wire brush to allowinsertion into cable.b. Insert the twisted wire end of brush into end of springcable, and crim

Page 49

53AIR CONDITIONING AIRFLOW 070 MODEL 090 MODEL 110, 135,TONS (12,000 BTU/HR) (CFM) & 155 MODELS1-1/2 525 X X2 700 X X X2-1/2 875 X X X3 1050 X X X

Page 50

54seconds after the GVR closes, a 2 -- second flame prov-ing period begins. The HSI igniter will remain ener-gized until the flame is sensed or until

Page 51 - (47.6 mm)

55The furnace control CPU can start up the cooling unit in eitherlow-- or high-- cooling. If starting up in low--cooling, the furnacecontrol CPU deter

Page 52

56blower airflow after the heating cycle is completed. Inhigh--heat, the furnace control CPU will drop the blowermotor BLWM to low-- heat airflow duri

Page 53

57Is AMBER LED status light blinking ON/OFFslowly with a combination of short andlong flashes?Is AMBER LED status light blinkingrapidly without a paus

Page 54

5811 NO PREVIOUS CODE – Status codesare erased after 72 hours or can bemanually erased by putting setup switchSW1-1 in the ON position and jumperingR,

Page 55

5925 INVALID MODEL SELECTION ORSETUP ERROR – If status code 25 onlyflashes 4 times on power-up the controlis missing its model plug PL4 and isdefaulti

Page 56

6THE BLOWER IS LOCATEDTO THE RIGHT OF THEBURNER SECTION, ANDAIR CONDITIONED AIR ISDISCHARGED TO THE LEFT.THE BLOWER ISLOCATED BELOW THEBURNER SECTION,

Page 57

60Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without inc urring obligations.E

Page 58

7 18-IN. (457.2 mm) MINIMUM TO BURNERSA93044Fig. 5 -- Installation in a GarageFIRE HAZARDFailure to follow this warning could result in personalinjur

Page 59

8Table 2 – Minimum Free Area Required for Each Combustion Air opening of Duct to OutdoorsFURNACEINPUT(BTUH)TWO H OR IZONTAL DUCTS SINGLE DUCT OR OPENI

Page 60 - --- 7 0 --- 1 0

91 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DUC

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