Bryant F Manuel d'utilisateur

580J*08--14D,F (2--COMPRESSOR)NOMINAL 7.5 to 12.5 TONSWITH PURONR (R--410A) REFRIGERANTService and Maintenance InstructionsTABLE OF CONTENTSSAFETY CON

10COOLING CHARGING CHARTSC09221Fig. 10 -- Cooling Charging Charts (08D,F -- Both Circuits)580J

11COOLING CHARGING CHARTSC09222Fig. 11 -- Cooling Charging Charts (12D,F -- Both Circuits)580J

12COOLING CHARGING CHARTS12.5 TON CIRCUIT 1C09240Fig. 12 -- Cooling Charging Charts (14D,F -- Circuit 1)580J

13COOLING CHARGING CHARTS12.5 TON CIRCUIT 2C09241Fig. 13 -- Cooling Charging Charts (14D,F -- Circuit 2)580J

14Table 1 – Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor and CondenserFan Will Not Start.Power failure. Call power company.Fuse blown or cir

15CompressorsLubricationCompressors are charged with the correct amount of oil atthe factory.UNIT DAMAGE HAZARDFailure to follow this caution may resu

16CONVENIENCE OUTLETSELECTRICAL OPERATION HAZARDFailure to follow this warning could result in personalinjury or death.Units with conveni ence outlet

17C08283UNITVOLTAGECONNECTASPRIMARYCONNECTIONSTRANSFORMERTERMINALS208,230240L1: RED +YELL2: BLU + GRAH1 + H3H2 + H4460 480L1: REDSplice BLU + YELL2: G

18Duct smoke sensorcontrollerFastener(2X)Controller coverConduit nuts(supplied by installer)Conduit support plateCover gasket(ordering option)Conduit

19Return Air Without EconomizerThe sampling tube is located across t he return air openingon the unit basepan. (See Fig. 22.) The holes in thesampling

2FIRE, EXPLOSION HAZARDFailure to follow this warning could result inpersonal injury, death and/or property damage.Refer to the User’s Information Man

20AEFCDBC08246Fig. 26 -- Typical Smoke Detector System WiringHighlightBSmoke detector NC contact set will open on smoke alarmcondition, de--energizing

21Controller Alarm TestThe controller alarm test checks the controller ’s ability toinitiate and indicate an alarm state.OPERATIONAL TEST HAZARDFailur

22SD--TRK4 Remote Alarm Test Procedure1. Turn the key switch to the RESET/TEST position forseven seconds.2. Verify that the test/reset station’s Alarm

23INDICATORSNormal StateThe smoke detector operates in the norma l state in theabsence of any trouble conditions and when its sensingchamber is free o

24Table 3 – Detector IndicatorsCONTROL OR INDICATOR DESCRIPTIONMagnetic test/reset switchResets the sensor when it is in the alarm or trouble state. A

25Troubleshooting Supply Fan Motor Overload TripsThe supply fan used in 580J units is a forward--curvedcentrifugal wheel. At a constant wheel speed, t

26Table 7 – Liquid Propane Supply Line Pressure RangesUNIT MODEL UNIT SIZE MIN MAX580J All11.0 in. wg(2740 Pa)13.0 in. wg(3240 Pa)Manifold pressure fo

27HEATER TUBEASSEMBLYSEAL STRIPS,SPONGE RUBBERREGULATORGASKETREGULATORRETAINERWIND CAPASSEMBLY(SHOWNINVERTED,AS SHIPPED)BURNER ASSEMBLYINDUCER FAN-MOT

28MANIFOLD PRESSURE TAPGASVALVEBURNERSC09154Fig. 36 -- Burner Tray Details6. Remove igniter wires and sensor wires at the Integ-rated Gas Unit Control

29125,000/90,000 BTUH INPUT180,000/120,000 BTUH INPUT240,000/180,000 BTUH INPUT 250,000/200,000 BTUH INPUTC08447Fig. 38 -- Spark Adjustment (08--14)Bu

3BLOWERACCESSPANELCONTROL BOXCOMPRESSORSC09239Fig. 2 -- Typical Access Panel Location (Front)Routine MaintenanceThese items should be part of a routin

30C08240C08241580J08(D,F)150 onlyAll 580J*D,F except 150Fig. 39 -- Gas ValveOrifice ReplacementThis unit uses orifice type LH32RFnnn (where nnnindicat

31Red LED-StatusC08452Fig. 40 -- Integrated Gas Control (IGC) BoardTable 10 – IGC ConnectionsTERMINAL LABEL POINT DESCRIPTION SENSOR LOCATION TYPE OF

32Table 11 – Orifice SizesORIFICEDRILL SIZEBRYANTPART NUMBERDRILLDIA. (in.)#30 LH32RF129 0.12851/8 LH32RF125 0.1250#31 LH32RF120 0.1200#32 LH32RF116 0

33Minimum Heating Entering Air TemperatureWhen operating on first stage heating, the minimumtemperature of air entering the dimpled heat exchanger is5

34Table 14 – IGC Board LED Alarm CodesLEDFLASHCODEDESCRIPTIONACTION TAKEN BYCONTROLRESET METHOD PROBABLE CAUSEOn Normal Operation — — —Off Hardware Fa

35CONDENSER COIL SERVICECondenser CoilThe condenser coil is new NOVAT ION Heat ExchangerTechnology. This is an all--aluminum construction withlouvere

36C07129Fig. 42 -- RTU--MP Multi--Protocol Control Board580J

37C09163Fig. 43 -- Typical RTU--MP System Control Wiring Diagram580J

38Table 15 – RTU--MP Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBERSINPUTSSpace Temperature Sensor sptsens AI

39Table 16 – Thermistor Resistance vs TemperatureValues for Space Temperature Sensor, Supply AirTemperature Sensor, and Outdoor Air TemperatureSensorT

422 3/8 (569 mm)HOODDIVIDEROUTSIDEAIRCLEANABLEALUMINUMFILTERBAROMETRICRELIEFFILTERCAPFILTERC08634Fig. 3 -- Filter InstallationTo remove the filter, op

40SENSENJ20-1J20-2C08460Fig. 46 -- RTU--MP T--55 Sensor ConnectionsConnectT-- 56See Fig. 47 for T--56 internal connections. Install a jumperbetween SE

41The enthalpy c ontrol receives the outdoor ai r enthalpyfrom the outdoor air enthalpy sensor and provides a dryconta ct switch input to the RTU--MP

42To connect the sensor to the control, identify the positive(4 to 20 mA) and ground (SIG COM) terminals on thesensor. (See Fig. 52.) Connect the 4--2

43Remote OccupancyThe remote occupancy accessory is a field --installedaccessory. This accessory overrides the unoccupied modeand puts the unit in occ

44SW3 Protocol SelectionPROTOCOL DS8 DS7 DS6 DS5 DS4 DS3 DS2 DS1BACnet MS/TP(Master)Unused OFF OFF OFF ON OFF Select Baud Select BaudModbus(Slave)Unus

45Table 17 – LEDsThe LEDs on the RTU--MP show the status of certain functionsIf this LED is on... Status is...Power The RTU MP has powerRx The RTU MP

46Table 18 – Troubleshooting AlarmsPOINT NAMEBACnetOBJECTNAMEACTION TAKEN BYCONTROLRESETMETHODPROBABLE CAUSESafety Chain Alarm safety_chainAlarm Gener

47AlarmsAlarms can be checked through the network and/or thelocal access. All the alarms are listed in Table 18 withname , object name, action taken b

48Device Instance: 0160001 1 PRGs loaded. 1 PRGs running. Module status: Firmware sections validated in flash memory ================================

49Table 19 – Manufacture DateWhen troubleshooti ng, you may need to know a control module’s manufacture dat eObtain the manufacture date froma...Notes

5To replace the belt:1. Use a belt with same section type or similar size. Donot substitute a “FHP” type belt. When installing thenew belt, do not use

50NOTE: See RTU--MP 3rd Party Int egration Guide (oralternatively RTU --MP 3rd Party Integration Guide (oralternatively RTU--MP Controls, Start--Up, O

51C09023Fig. 62 -- EconoMi$er IV Wiring435286711011912PINKVIOLETBLACKBLUEYELLOWNOTE 1NOTE 3RUN500 OHMRESISTOR50HJ540573ACTUATORASSEMBLYREDWHITEECONOMI

52Table 22 – EconoMi$er IV Input/Output LogicINPUTS OUTPUTSDemand ControlVentilation (DCV)Enthalpy*Y1 Y2Compressor NTerminal†Outdoor ReturnStage1Stage

53Supply Air Temperature (SAT) SensorThe supply air temperature sensor is a 3 K thermistorlocated at the inlet of the indoor fan. (See Fig. 65.) Thiss

54Differential Dry Bulb ControlFor differential dry bulb control t he standard outdoor drybulb sensor is used in conjunction with a n additionalaccess

55TR124 VacCOMTR24 Va cHOT12345EFEF1+_P1T1PTNEXH2V 10VEXHSetSet2V 10V2V 10VDCVDCVFreeCoolBCADSO+SR+SRSOAQ1AQDCVMinPosOpenMaxN1C06038Fig. 71 -- EconoMi

56Adjust the minimum position potentiometer to allow theminimum amount of outdoor air, as required by localcodes, to enter the building. Make minimum

57The same equation can be used to determine the occupiedor maximum ventilation rate to the building. For example,an out put of 3.6 volts to the actua

58Table 24 – EconoMi$er IV Sensor UsageAPPLICATIONECONOMI$ER IV WITH OUTDOOR AIR DRYBULB SENSORAccessories RequiredOutdoor AirDry BulbNone. The outdoo

595. Turn the DCV setpoint potentiometer CW until theDCV LED turns off. The DCV LED should turn offwhen the potentiometer is approximately 9--v. Theac

6Changing the Fan Wheel Speed by Changing PulleysThe horsepower rating of the belt is primaril y dictated bythe pitch diameter of the smaller pulley i

60C09156Fig. 73 -- 580J Typical Unit Wiring Diagram -- Power (08D,F, 208/230--3--60)580J

61C09157Fig. 74 -- 580J Typical Unit Wiring Diagram -- Control (08--12D,F, 208/230--3--60)580J

62PRE--START-- UPPERSONAL INJUR Y HAZARDFailure to follow this warning could result in personalinjury or death.1. Follow recognized safety practic es

63UNIT OPERATION AND SAFETY HAZARDFailure to follow this warning could result in personalinjury or death.Disconnect gas piping from unit when leak tes

64NOTE: The default value for the evaporator--fan m otoron/off delay is 45 seconds. The Integrated Gas UnitController (IGC) modifies this value when a

65Filter Service HoursThis refers to the timer set for the Dirty Filter Alarm.After the number of runtime hours set on this point isexceeded the corre

66Input 5This input is a discrete input and can be configured to beone of five different inputs: No Function, Fire Shutdown,Fan Status, Filter Status,

67Power Exhaust SetptWhen the economizer damper position opens above thispoint t he power exhaust operation will begin. When thedamper position falls

68When free cooling is available as determined by theappropria te changeover command (dry bulb, outdoorenthalpy, differential dry bulb or differential

69SchedulingScheduling is used to start heating or cooling (becomeoccupied) based upon a day of week and a time period andcontrol to the occ upied hea

7Routine Cleaning of NOVATION Condenser CoilSurfacesTo clean the NOVATION condenser coil, chemicals areNOT to be used; only water is approved as the c

70CoolingThe compressor out puts are controlled by the CoolingControl PID Loop and Cooling Stages Capacity algorithm.They will be used to calculate th

71Indoor Air QualityIf the optional indoor air quality sensor is installed, theRTU --MP will maintain indoor air quality within the spaceat the user c

72APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature1234567891011121314151617185 8 0 J E 0 8 D 1 2 5 A 1 A 0 A A --____________ ______ ___

73APPENDIX II. PHYSICAL DATAPhysical Data (Cooling) 7.5 -- 12.5TONS580J*08D,F 580J*12D,F 580J*14D,FRefrigeration System#Circuits/#Comp./Type 2/2/Scrol

74APPENDIX II. PHYSICAL DATA (cont.)Physical Data (Heating) 7.5 -- 12.5TONS580J**08 580J**12 580J**14Gas C onnection#ofGasValves 1 1 1Nat. gas supply

75APPENDIX III. FAN PERFORMANCE580J**08 3 PHASE 7.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BHP R

76FAN PERFORMANCE (cont.)580J**12 3 PHASE 10 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BHP RPM BHP

77580J**14 3 PHASE 12.5 TON HORIZONTAL SUPPLYCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BHP RPM BHP RPM BHP RPM BHPS

78580J**14 3 PHASE 12.5 TON VERTICAL SUPPLYCFMAvailable External Static Pressure (in. wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM BHP RPM BHP RPM BHP RPM BHPSta

79APPENDIX III. FAN PERFORMANCE (cont.)Pulley AdjustmentUNITMOTOR/DRIVECOMBOMOTOR PULLEY TURNS OPEN0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0083phase

89. Finned surfaces should remain wet with cleaningsolution for 10 minutes.10. Ensure surfaces are not allowed to dry before rinsing.Reapply cleaner a

80ELECTRICAL INFORMATION580J*08D,F 2---Stage Cooling 7.5 TonsV --- P h --- H zVOLTAGERANGECOMP (Cir 1) COMP (Cir 2) OFM (ea) IFMRLA LRA RLA LRA WATTS

81MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTFLANO C.O. or UNPWRD C.O.NO P.E. w/ P

82APPENDIX IV. WIRING DIAGRAM LISTWiring Diagrams580JSIZE VOLTAGE CONTROL POWER08D,F208/230--- 3 ---60 48TM501325 48TM501326460--- 3 ---60 48TM501325

83APPENDIX V. MOTORMASTER SENSOR LOCATIONS580/558J-D08580/558J-D12C09226Fig. 75 -- 580J*08--12D,F Outdoor CircuitingNOTE: The low ambient kit for the

84580J

85UNIT START-UP CHECKLISTI. PRELIMINARY INFORMATION:MODEL NO.:DATE: ______________SERIAL NO: _____________________________________TECHNICIAN: ________

91/2-20 UNF RH300.596.475/8” HEXSEATCORE WASHERDEPRESSOR PER ARI 720+.01/-.035 FROM FACE OF BODY7/16-20 UNF RHO-RING45torqued into the seat. Appropri